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Lessons Learned Details
| Sr No | Program | Commodity | Month | Function | Topic | Experience | Impact & Recurrence | Rank | Lessons Learned | Best Practice or Problem? | Actions Required To Implement | Implement (Q/S/L) | Assigned To | Applicability |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 1 | W209 | Trim (Flame lamination) | Jan-18 | STA | Supplier selection | Assessment score is 20% for Sappy Corporation | H | A | As per sourcing criteria source not selected e.g. Sappy Corporation | Problem | Supplier selection process to be followed strictly in case of any new source selection. Being known deviation to management awareness to be ensured. | L | STA & Purchase | Yes |
| 2 | W209 | Trim (Cut pattern) | Jan-18 | STA | Cut Pattern Technology | Technology selection for the cut patterns | H | B | No clarity and technical know how for cut pattern | Problem | Before selection of new technology, engagement with engineering to understand the requirement will support in advance. | L | STA & Purchase | Yes |
| 3 | W209 | Painting | Jan-18 | STA | Painting | Liquid metal color final without validation. Existing material High DFT. Due to less DFT. | H | C | High Rejection (30%) in IMDS Liquid metallic paint. Advanced information on Paint details/system not known. | Problem | Early engagement and involvement on development of painted parts. Clarity on paint system and details to be sought well in advance from Customer. | L | STA & Program management | Yes |
| 4 | U021 | Mechanism | Mar-18 | STA | DVP | PM DVP PCSS and PDM and PA66 GF 15% Delayed | M | A | PM DVP to be started well in advance to suit program milestones | Problem | Settlement of commercial and timeline with customer to be done well in advance. | L | Sales | Yes |